AREA Cognitive Production Systems

Soft sensing, hybrid modeling and autonomous acting for metal and polymer production

We create the production systems of tomorrow: cognitive, sustainable, and human-centered. Whether it’s a circular saw, a CNC machine, a plastic extruder, or a laboratory device – we transform every system into an intelligent partner in value creation. With state-of-the-art technologies, our solutions enable machines to capture and model data smartly, boost efficiency and sustainability, and keep people at the very heart of production.

Research Approach

Our research approach leverages existing sensor technologies and soft sensor data to extract new insights from available data streams. Based on physical principles, we employ novel hybrid modeling techniques, enhanced with AI-driven refinements. In doing so, we integrate expertise from batch and continuous production as well as from metal and polymer applications. The goal is to realize cognitive, sustainable, and human-centered production systems.

Technologies and Innovations

  • Utilization of existing sensors and inline sensing to capture production data
  • Extraction of new insights from existing data streams for data-driven decisions
  • Development of novel hybrid modeling techniques based on physical principles, enhanced with AI refinements
  • Integration of expertise from batch and continuous production as well as metal and polymer applications

Industries

  • Automotive
  • Automatization and Control Technology
  • End-products
  • Aviation
  • Process Industry
  • Tools and Components

Projects

ASP2 II
Cognitive Production Systems

ASP2 II

Adaptive Smart Production 2

In recent years, research in the field of fuel cells is gaining momentum. Leading automotive industries are investing in e-mobility.…

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SmartCoEx
Cognitive Production Systems

SmartCoEx

Smart extrusion blow molding

An important process for the production of plastic products such as packaging, pipes, etc. is the extrusion process. In this…

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ASP
Cognitive Production Systems

ASP

Adaptive Smart Production – Part DP 1

The rising share of e-mobility in the transport sector motivates this project. Electric vehicles, whether battery or hydrogen driven, are…

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CoExCo
Cognitive Production Systems

CoExCo

Cognitive Polymer Extrusion and Compounding

Polymer processing plants show a nonlinear relation between extruders and downstream equipment, so this MFP will investigate and develop novel…

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SUPRA-2
Cognitive Production Systems

SUPRA-2

Sustainable Production and Assembly 2

The project “SUPRA-2” is motivated by company partner AVL. Sustainable production and assembly (SUPRA) are critical aspects in the development…

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SmartWell
Cognitive Production Systems

SmartWell

Smart corrugated pipe production

Corrugated pipes provide both higher stiffness and higher flexibility while simultaneously requiring less material than rigid pipes. Due to rising…

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ENERMAN-1
Cognitive Production Systems

ENERMAN-1

Cognitive Energy Management Systems for Industrial Production

The research vision of the strategic project ENERMAN-1 deals with decreasing the energy consumption in continuous as well as batch…

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ACTION II
Cognitive Production Systems

ACTION II

Adaptive Cobot Integration

The complexity and demands of assembly tasks in production have been found to increase cognitive load in assembly workers. This…

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ASP 2
Cognitive Production Systems

ASP 2

Adaptive Smart Production 2

The project MFP II 4.2.3‐2 Adaptive Smart Production 2 (ASP 2), deals with two use‐cases: fuel‐cell component assembly and high‐speed…

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SUPRA-1
Cognitive Production Systems

SUPRA-1

Sustainable Production and Assembly 1

SUPRA refers to efficient and sustainable production strategies in batch production, namely peak power reduction. In it, – existing KPIs…

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E-MANAGER
Cognitive Production Systems

E-MANAGER

Energy Management for Industrial Production

To reduce CO2 emissions, besides the automotive industry, manufacturing industries are increasingly under pressure to optimize processes and procedures for…

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AI-Gran 2
Cognitive Production Systems

AI-Gran 2

AI based smart optimization of underwater granulation

The manufacture of plastic products is closely related to the use of plastic pellets. There are numerous influencing factors in…

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QA_HEdge-2
Cognitive Production Systems

QA_HEdge-2

Quality Assurance using High-Frequent Edge Technology

The adoption of automation, connectivity, and data analysis in data-driven industries and shop floors has resulted in improved efficiency, productivity,…

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DPA_inklusive
Cognitive Production SystemsnonCOMET

DPA_inklusive

Digitalisierung für Menschen mit Beeinträchtigungen

The project "DPA_inklusive" focused on the development, implementation, and evaluation of Digital Personal Assistants (DPAs) in selected workplaces at Team…

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P2D2
Cognitive Production SystemsnonCOMET

P2D2

Power Processing for Defect Detection

The P2D2 project is dedicated to advancing sustainable manufacturing by revolutionizing quality checks. Traditional end-of-line testing, where only a few…

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SmartCom
Cognitive Production Systems

SmartCom

Smart Compounding

To tailor the property profiles for their respective applications, almost all plastic materials undergo a compounding step as a part…

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